Machine 1. Establish a standardized workflow and say goodbye to low-level errors:
a. Design self-test checklist: must be checked before each drawing: dimension chain closed-loop, tolerance matching, process symbol annotation Case: An engineer missed the heat treatment requirements, resulting in batch parts scrapping.
b. FMEA risk prediction: failure mode analysis of key moving parts (such as gearboxes) Template: | Potential Failure | Cause | Preventive Measures | Detection Methods | 6 Methods for Efficient Self-Improvement of Mechanical Engineers.
c. Establish a personal design library:
classification and sorting: commonly used transmission mechanism 3D models, standard parts selection table tool recommendation: SolidWorks Design Library.
2. Go deep into the workshop to break through the fault between theory and practice and production three must-sees:
look at processing: the matching degree between CNC programs and drawings to see the assembly: whether the tolerance design is convenient for on-site adjustment to see the failure: collect typical scrap parts to establish an "error museum" Simulation verification four-step method: theoretical calculation → ANSYS stress analysis → 3 physical testing → comparative optimization.
3. Systematic knowledge upgrade path Standard study method:
intensive reading of GB/T 1804 (tolerance), JB/T 5000 (welding) and other core standard skills: use mind maps to organize key clauses Reverse engineering practice: dismantle imported equipment, analysis: tolerance fit (such as bearing block interference), surface treatment (coating thickness measurement), structural principles and other related processes.
4. Tool Skill Breakthrough Guide 3D Software Advancement:
SolidWorks: Configuration Design/Weld Module Practical Creo: Top-down parametric design case.Automation artifact: batch processing of engineering data with Python (see the end of the article for sample code) Excel VBA development BOM automatic generation tool .
5. 3 tips to keep up with the forefront of the industry Patent analysis method:
focus on: structural innovation points, material alternatives Exhibition learning metho.
6. Engineer's soft power cultivation Technical document writing:
Fault report template: phenomenon → analysis → solutions → preventive measures case: a device abnormal noise problem troubleshooting report Cost control awareness: Establish a material price fluctuation table (such as 45 steel quarterly quotation) Simultaneous consideration during design: Generalization/modularity cost reduction action list: Completed this week: Establish a personal design checklist . This month's goal: Dismantle 1 scrap equipment and write an analysis report Annual plan: Obtain CSWP certification.